fully automatic autoclaved aerated concrete brick making machine AAC big machines to make money gas block equipment

fully automatic autoclaved aerated concrete brick making machine big machines to make money gas block equipment

1.Introduction

 Areated concrete brick (light brick ) is the light and porous buidling material. It has light weight keeping temperature can't burn and other advantages.it can be made into many kinds of bricks(for example:600×200×100,80×80×180,240×115×53,600×200×125),they could be used industry building and common building.they are more and more popular in the world.in the future,they will replace the Clay brick completely.

2.Areated concrete common  conception

Common concrete density is usually 1600-2400kg/m3,but Areated concrete are 500kg/m3,600kg/m3,700kg/m3.It has not the big grain,main use silicon material (for example:coal ash,sand,stone dust and others ),through making the material small for example sand,they can be used directly if has enough degree of small (for example coal ash.Mixing  calcium material lime cement water to a special slop,then add the aluminum dust and the additive.Make the aluminum dust and the special slop have a Chemical reflect.then produce Hydrogen to make the concrete slop to expanding or swell,foam.Next,put them into the curing room to concreting cutting steaming curing,last,there will bacome the light brick,the porous rate is 70-80%.

3.Advantages

1)light weight

Areated concrete density is usually 400-700kg/m3,(according the market in produce ),same as 1/3 of clay brick and  1/5 common concrete.So use the Light brick can reduce the weight of the build more,and also reduce the  beam of roof and pillar press best.then you can see,it can save the material and cost,it also fighting shaking.

2)keeping temperature

It has many  porous,the delivery hearting coefficient is 0.9-0.22W/(mk),the same as  1/4 or 1/5 of clay brick,so it is best  materials now in the world. Also many kinds raw material,have lowest wasteMain Material:coal ash sand waste mine material coal stone,stone dust and other silicon materials.

4.Detailed Product Description

1)Foam block machine,best offer with most competitive price ,quality guarantee machine, any size block widely used for high buildings,walls, etc many many infrastructure projects.

2)We are the top leader in China on manufacturing the Autoclaved Aerated Concrete Line(AAC) with 65% market share. We have exported our lines to different countries -- Russia, Thailand, Ukraine, Middle East and so on.

3)We can supply our customer for designning, production, installation, commissioning, training and good after-sale service.

4)Capacity: from 50000 cubic meter to 300,000 cubic meters per year.

5)Equipments: stocking raw materials, mixing, molding, forming, cutting, evaporating and curing, crane cramp, transporting etc.

5.AAC Production Line/Autoclaved Aerated Concrete Production Line

1)Product weight is according to 600kg/m3 to control.

2)annual capacity 300,000M3.

3)set raw  material proportion: cement 6.5%, raw lime 23%, flyash 68%, gypsum 3%, aluminum paste powder 350g/M3.

4)water and material rate 0.631

5)one mould product 2.88M3

6)Casting slurry cycle time 5-6 minutes, cut cycle time 5 minutes.

7)casting slurry temperature 38-42 degree

8)body quiet stop. Time is 1.5-2.5hours, temperature 50-90 degree, after quiet stop body strength is 0.15-0.18Mpa

9)Steam curing cycle time, come in and out autoclave about 0.5hour, steam curing cycle time about is 6 hours/1.6Mpa, total 6.5 hours.

10) Cement lime fly ash style aerated block raw material proportion

11)Cement lime Sand style aerated block raw material proportion

Reference: cement is 42.5 Portland or 42.5 common cement

Aluminum power paste calculate to use according to 600kg/m³
Remark: the accurate batching rate is adjustable according to the raw material locally

AAC production line - Process Introduction

1.First,dose and match measured raw materials;

2.After distributing,feed raw materials into pouring mixer to make slurry;

3.Through thoroughly mixing,the slurry is poured to mould;

4.After pre-curing under a certain temperature and time,the block would reach a certain hardness prepare for cutting;

5.Tilting hoister would turn over 90 of mould;

6.Then open the mould and separate it from block,And take the block with side plate to the cutting cart;

7.The blocks then be cut through the cutting firstly of two vertical sides of block;

8.Secondly the horizontal cutting;

9.Finally the vertical cutting;

10.After cuntting,the block is hanged to trolley with side plate by semi-finished product hoister;

11.Organizing the cut blocks and put them into autoclaves;

12.Hardening the blocks under certain temperature and pressure;

13.Take finished products out of the autoclave;

14.The finished product hoister take the finished product to stock shield;

15.Packed for loading;

16.The side plate return back by side plate roller;

17.Side plate would be organized with open mould;

18.Clean the mould and preparing for next poring;

19.Steel bars processing line gor slab production.